You may have heard about the many benefits that insulated concrete blocks offer to residential design, but if you’ve never installed a wall system that uses the composite blocks, you’ll likely have a few questions.
Building with an integrated wall system like Bautex offers solutions for homeowners looking for flood-resistant, sustainable and resilient design. But there are other benefits to building with the Bautex Wall System, including cost savings and reduced time of construction.
We’ve put together some of our most frequently asked questions about using insulated concrete blocks so that you’re better able to determine if working with this kind of material is right for you.
What Makes Up the Bautex Wall System?
The Bautex Wall System is made up of Bautex Blocks, which are a composite of cement and expanded polystyrene (EPS).
The blocks are stacked and installed with horizontal and vertical reinforcement bars in the vertical and horizontal “cores” within the block. Concrete is then poured into all the cores to create a continuous grid of steel reinforced concrete.
The Bautex Wall System doesn’t move during the pour like other insulated concrete forms (ICF) might. The weight of the Bautex Block keeps it in place, so you won’t need an expensive adjustable bracing system like you would with regular foam-plastic ICF.
See how easy it is to pour concrete with the Bautex system by checking out this video.
Because of its integrated construction and EPS-concrete composite material, the Bautex Wall System provides a solution for continuous insulation that eliminates thermal bridging. Plus, using the Bautex wall system means you will exceed building code requirements in the hot and humid state of Texas.
What Can I Build With the Bautex Wall System?
The wall system provides structural stability and load-bearing capability, perfect for homes, multi-family residences, office and retail buildings, governments buildings and schools.
The Bautex Block is designed for the construction of a one- to a three-story building and even offers solutions for complex designs that feature arches and curved walls. If needed, Bautex Blocks can be hollowed out to form concrete columns or beams within the wall or steel elements can be integrated when necessary.
If you’re constructing your home in a storm or hurricane-prone area, Bautex is also designing a solution to raising the finished floor elevation of homes on wood or concrete pilings.
What Kinds of Finishes Can I Use in a Design With Bautex?
Most types of exterior paneling, stucco or masonry can be installed on top of the Bautex Wall System, but they will first require the application of an air and moisture barrier to the poured Bautex wall. (Check out our recommendations for air and moisture barriers here.)
Many air and moisture barriers and most finishes are applied to the wall surfaces using traditional construction methods and materials.
On the interior of the wall, gypsum drywall can be directly adhered to the wall or attached to furring channels on the wall. In occupied spaces, the wall should always be finished with a hard surface material or plaster finish. You can check out more of our tips on finishes here.
How is Plumbing and Electrical Work Installed?
Most plumbing and electrical components are installed in the 2‑inch surface insulation of the Bautex Block. You can also make through-wall penetrations for mechanical and plumbing lines in the 10-inch square areas of the block that are all insulation, even after the concrete is poured in the wall.
Check out our video with tips for installing plumbing and electrical work.
How Does the Cost Compare to Traditional Methods of Construction?
The integrated Bautex Wall System simplifies residential construction and is highly competitive when it comes to price. We break down how you can save on cost (and future maintenance) compared to more traditional methods of construction, like wood framing.
Homes constructed with Bautex Blocks also offer the following savings:
- Resilient to flooding, storms and other natural disasters.
- Lower energy costs.
- Better resale values.
- Lower insurance premiums.
Using the composite block gives residential architects and builders an easy-to-install wall system that’s not just durable, flood-resistant and noise-reducing: It also speeds up the time of construction.
Who Installs the Bautex Wall System?
The wall system is installed by local trades that are selected by the builder as the best match for a project. Commonly, these are framing, masonry or concrete contractors that are already working with the builders.
Bautex trains builders and contractors throughout the South Central region on how to install the Bautex Wall System. All of our projects have the Bautex Construction Support Team behind them during construction. Our Construction Support Team provides both remote and on-the-job support to help contractors through each and every step of a project.
Support for Your Next Residential Design Project
Installing the Bautex Wall System means you’ll be able to guarantee a cost-effective, code-compliant, durable home design. But we’re also committed to supporting the architects, builders and homeowners who want to use our product.
In addition to the Bautex Construction Support Team, we also work with professionals in the South Central Region to educate them on the insulated concrete alternative. You can attend one of our webinars or events to get all of your questions answered about Bautex. We’ll even sit down with you to review your construction plans and project specifics.
For more information on how building with Bautex can simplify your next project, contact us here for a free consultation.